What causes porosity in acrylic dentures?

Insufficient pressure during the flasking process can indeed lead to porosity in acrylic dentures. Flasking is a critical step in the denture fabrication process where the mixed acrylic is placed in a mold under pressure to ensure an even distribution of material and eliminate air pockets. When the pressure applied is inadequate, it can prevent the acrylic from fully seating within the mold, causing bubbles or gaps, which manifest as porosity. This can weaken the denture, impact its aesthetic appearance, and affect its fit and functionality.

While other factors like contraction at thick points, inadequate curing time, or using an improper acrylic blend may influence the quality of the final product, they do not specifically target the reason for porosity in the same direct manner that insufficient pressure during flasking does. Proper pressure is essential in achieving a homogenous and void-free denture base, emphasizing the importance of this step in the overall denture manufacturing process.